as submitted by customer

(inquire about the availability of cores)

1969-71 ~ 1972-73 ~ Crossbar Service ~ Control Links ~ Alloy Stacks ~ Plastic Stacks

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1969-71
'69-'71 MFI - Throttle Body Assemblies - one set re-bushed & re-machined, yellow zinc plating service, flow tested, ready to run.   $2700.00

'69-'71 MFI Concours - Same as above but with the studs removed and re-plated as original. Original finish on aluminum links. Add $175.00

Shown here are 2.2S throttle bodies from a very original 1970S with just under 80,000 miles. The '69-'71 throttle bodies (2.0 and 2.2 liter) wore quickly compared to the later '72-'76 type. There are two main reasons for the increased wear:

        1.  The use of a rolled steel bushing in the 2.0 and 2.2 liter as compared to the later brass type bushing beginning in '72.

        2.  The tolerances between the steel bushings and the steel throttle shafts were loose when originally manufactured. They were never tight, even when new, and loosened up quickly.

It didn't take long for the throttle plate to groove the housing bore. Shown here after the overbore and newly machined throttle plate.
 

A top view of #3
 

Flanges are surfaced.

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1972-73 

'72 - '73 MFI - Throttle Body Assemblies - one set re-bushed & re-machined, yellow zinc plating service, flow tested, ready to run.  $2700.00

'72-73 MFI Concours - Same as above but with the studs removed and re-plated as original. Original magnesium finish instead of black coating, and original finish on aluminum links. Add $185.00

Crossbar Service

Engine crossbar service - polish and plate crossbar and related hardware. New M8 peened ballpins as needed.   $265.00

Late '71 shown. Other model years similar.

Hardware on drivers side included. Shown with new return spring.

Control Links

Engine control link service - straighten and plate four steel links. Size pump link and long link on jig. New ball sockets.   $180.00

'69-71 shown. Other model years similar.

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Alloy Stacks

'69-'71 Alloy Stacks - cleaned and coated to match throttle bodies. Flanges are surfaced. Bearings replaced.   $310.00

S stacks cleaned and coated to match the throttle bodies.
 

Stack flange.

Worn and dirty bearings are replaced with German OEM.

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Plastic Stacks

'72-'73 Plastic Stacks (and '74-'76 Euro Carrera).  Stacks are cleaned and polished, flanges surfaced, crossbar bearings replaced with OEM Ina bearings, air cleaner clips plated, cold start line replaced with correct 9.5x4.5mm braided fuel line, new Oetiker clamps (customer supplies cold start elbow and T pieces).  $580.00  

T to S Plastic Stack Conversion. In addition to the work described above, stacks are taper bored to S/RS spec.  $1175.00

T to S Stack Conversion Only.  Bare T stacks are cleaned and machined to S/RS spec. Flanges surfaced.  $720.00